Understanding Yarn Counts: Decoding the Difference Between 2/24 and 2/28 for Our Clients

The yarn sample in question, a 2/28 Metric Count (Nm), is the same yarn we have been supplying to our clients for years. It’s critical to note that 2/28 Metric Count is equivalent to 2/24 Worsted Count after bulking. However, it’s common for some mills to mislabel the yarn counts before the spinning and heat processes are applied, which can lead to discrepancies in expectations.

Here’s why that matters:

1. Metric Count (Nm) vs. Worsted Count (wc): The Metric Count refers to the number of meters per gram, while Worsted Count refers to the number of yards per pound. In the case of 2/28 Nm, this yarn is finer before it undergoes heat treatment and bulking.
2. Bulked vs. Unbulked Yarn: The "High Bulk" feature of acrylic yarn is the result of heat treatment during production. As the fibers are stretched and broken down in the spinning process, a portion is pre-shrunk, while others shrink later during heat application, causing the yarn to bulk up.
3. Industry Labeling Inconsistencies: Unfortunately, in the U.S. market, some mills label yarn according to its state before bulking. For example, a yarn spun to 2/24 Worsted Count before bulking might shrink during processing to become heavier, closer to a 2/18 wc. However, they may still call it 2/24. This practice leads to a 20% increase in weight and a noticeable difference in texture, leaving buyers confused.
4. Why We Prefer Metric Counts: Metric counts, such as 2/28 Nm, provide a more reliable measurement of yarn thickness and weight after the bulking process. This allows us to better ensure consistency across orders, minimizing discrepancies between sample and production yarns.

In practical terms, this means that when ordering yarn, what you see is not always what you get—especially if worsted counts are being used incorrectly. That’s why we always recommend our clients test their yarn samples to ensure it meets their knitting or weaving specifications. If adjustments need to be made, we can adapt the production process to match your needs.

For this particular order, the yarn we are producing matches the original sample and is made from the same mill. Testing the sample again will ensure consistency across the batch, and any further adjustments can still be made at this stage.

At Knotwidth Textiles, we pride ourselves on transparency and ensuring that every client receives the right product for their specific needs. Our in-depth understanding of the yarn production process, combined with our technical expertise, ensures that what you order matches what you receive—no unexpected surprises.

If you ever have doubts or questions about your yarn specifications, feel free to reach out by writing imtex@knotwidth.com or calling our main line at +1 (514) 736-0770. We're here to help guide you through the details, no matter how technical!

Let us know if you have any questions, and as always, we appreciate your continued support.